Asset Condition Monitoring Engineer

Job description

JOB INFORMATION

• Job Title: Engineer Staff

• Job Code: 125852

• Job Grade: 56

JOB SUMMARY

Responsible for executing the Asset Condition Monitoring (ACM) Program at assigned OG&E Power Supply facilities, with a primary focus on vibration monitoring, diagnostics, and equipment balancing of rigid and flexible rotor assets.

This role utilizes asset configuration data, operating context, and process and condition monitoring information to identify, troubleshoot, and diagnose complex vibration issues on critical equipment.

Additional responsibilities may include data collection and analysis, thermography surveys, oil sample collection and analysis, and static and dynamic motor circuit evaluation.

The position collaborates closely with ACM Technicians, Reliability Engineers, and Operations and Maintenance Personnel.

LEVEL OF RESPONSIBILITY

• General responsibilities with standardized processes.

Works under limited supervision.

Resolves routine questions and problems.

Refers the more complex issues to higher levels.

Follows established procedures to accomplish requirements of job.

Some latitude for deviation.

ESSENTIAL FUNCTIONS

• Monitor, troubleshoot, diagnose, and recommend corrective actions for vibration-related issues on critical plant assets, including gas and steam turbines, generators, multi-stage high-pressure pumps, and large centrifugal and axial fans.

• Manage field balancing of gas and steam turbines and generators, with support from experienced ACM Engineers or external vendors.

• Perform single- and dual-plane balancing of rotating equipment.

• Operate and program vibration data analyzers in accordance with best practices to ensure accurate diagnostics.

• Independently resolve System 1 and instrumentation-related issues.

• Conduct modal and/or operational deflection shape (ODS) analyses to identify and correct resonance conditions.

• Perform cross-channel phase analysis and other advanced vibration analysis techniques.

• Support ACM Program success through route-based vibration collection, ultrasonic analysis, infrared thermography surveys, and motor testing as needed.

• Ensure data integrity and reliability by performing instrumentation calibrations and resolving field instrumentation issues during plant outages.

• Manage and coordinate ACM-related projects.

• Support Root Cause Failure Analysis (RCFA) and implement corrective actions identified for the ACM group.

• Identify and evaluate facility assets for inclusion in the ACM Program.

Recommend monitoring technologies and intervals based on asset criticality and potential failure modes.

• Develop and present technical reports and presentations tailored to various audiences, including staff, management, and external stakeholders.

• Promote and adhere to company safety programs and initiatives by following all EHS and operating procedures and complying with established design standards.

• Develop, review and revise standard operating procedures and instructions for the ACM Program.

• Manage vibration-related software at assigned sites, ensuring correct versions, firmware, and bootloaders are maintained.

• All other duties as assigned.

REQUIREMENTS

• Bachelor's Degree in Engineering or PE and 2 years related engineering experience (which may include non-Engineer experience such as Engineering Internship, Design, Drafting, and Engineering Tech experience.

This type of experience will be counted at half rate.)

Preferred Qualifications

• ISO 18436 Category II Certified Vibration Analyst Certification.

• ASNT Level I Certification in Ultrasonic Analysis or IR Thermography.

• MLA Level I Certification.

WORKING CONDITIONS

• May be exposed to extreme conditions and inclement weather.

• May be required to work at heights up to and exceeding thirty (30) feet, underground and in confined spaces.

• May require travel.

• May be required to work non-standard hours, holidays, and schedules to include on-call and call-outs.

• May be required to work overtime and weekends and holidays.

SPECIAL SAFETY REQUIREMENTS

• Member will not be required to drive in order to perform their job duties.

• The operation of equipment, machinery or power tools;

• The operation, maintenance or oversight of critical services and infrastructure including but not limited to, electric utilities, power generation or distribution;

KNOWLEDGE, SKILLS AND ABILITIES (KSAS)

• Leadership in safety and supporting an IIF (Incident and Injury Free) culture.

• Knowledge of power and/or process plant operating processes and equipment.

• Knowledge of a demonstrated ability with Asset Condition Monitoring technologies equipment and software.

(Vibration, Thermography, Ultrasound, Static and Dynamic Motor Testing, Oil Analysis, ODS, etc.)

• Knowledge in vibration data acquisition best practices.

• Skilled in the use of vibration analysis software such as Bently Nevada System 1 and ADRE SXP software.

• Knowledge in Root Cause Failure Analysis (RCFA) methodologies.

• Strong oral and written communication skills.

• Ability to work independently or as a team member and to provide guidance to less experienced company members, as needed.

• Ability to read mechanical drawings and P&ID’s required.

Ability to read and comprehend structural blueprints, electrical drawings, I&C drawings, and control logic drawings.

• Ability to analyze and organize data into information, make a series of alternatives, and develop recommendations.

• Ability to troubleshoot, diagnose and resolve problems effectively.

• Ability to oversee, plan, coordinate, track, and complete projects effectively.

• Skilled in the proper use of hand tools and electronic test instrumentation.

• Strong computer skills with ability to use MS Office Suite and SAP.

• Knowledge of PI and ETA Pro Software.

LICENSES AND CERTIFICATIONS

• Required Certifications/Licensures:(Valid Driver’s License)

HEALTH AND SAFETY (MEDICAL/DOT REQUIREMENTS)

• Pre-Employment Drug Screen

• Pre-Employment Physical

• Exams position specific - Consult Health & Safety

• This position is classified as a Safety-Sensitive Job under state law.

Individuals in this position are subject to the terms and conditions set forth in OGE Energy Corp.’s Drug Testing Plan.

SALARY RANGE

$78,458 - $104,624

Required Skill Profession

Engineers