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Urgent! Process Development Engineer - Printing and Thin-Film Materials Job Opening In Charlotte – Now Hiring Confidential

Process Development Engineer Printing and Thin Film Materials



Job description


Process Development Engineer – Printing & Thin-Film Materials
Location: Charlotte, NC area

A growing advanced materials manufacturer is seeking a Process Development Engineer to support the scale-up of R&D innovations into full-scale production.

This role will focus on optimizing print and coating processes, improving manufacturability, and resolving technical challenges on the production floor.

The ideal candidate will have a strong background in printing technologies, thin-film or flexible substrates, and cross-functional engineering collaboration.


Key Responsibilities:



  • Lead process development efforts to transition digital and graphic printing technologies from pilot/R&D into high-volume manufacturing




  • Support production teams with troubleshooting, optimization, and process improvements for printed and coated products




  • Develop and implement test methods, quality specifications, and validation protocols for new and existing processes




  • Collaborate with R&D, materials, quality, and operations to improve throughput, reduce defects, and ensure scalability




  • Recommend equipment upgrades or modifications based on performance analysis and material compatibility




  • Investigate new printing techniques, materials, and adhesion technologies to enhance product durability and visual quality




  • Support root cause analysis and corrective actions on process failures and manufacturing bottlenecks




  • Author process documentation, operating procedures, and training materials




  • Travel to production facilities or partner sites as needed (up to %)


  • Qualifications:



  • BS or higher in Chemical Engineering, Mechanical Engineering, Materials Science, or related technical field




  • + years of experience in process engineering, manufacturing support, or scale-up—preferably in printing, packaging, thin-film, or ink-related industries




  • Working knowledge of ink adhesion, polypropylene or PET substrates, and surface preparation methods




  • Hands-on experience with digital or flexographic printing, lamination, or coating lines a plus




  • Familiarity with continuous improvement tools and methodologies (Lean, Six Sigma, etc.)




  • Strong communication, analytical, and cross-functional project coordination skills


  • Preferred Backgrounds May Include:



  • Digital or industrial printing




  • Thin-film converting or flexible packaging




  • Food packaging, medical packaging, or label manufacturing




  • Adhesion science or surface chemistry for plastics or polymers




  • Required Skill Profession

    Engineers



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