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Urgent! Sr Controls & Automation Engineer Job Opening In Columbus – Now Hiring Surf Search Inc
Sr Controls & Automation Engineer
Senior Controls & Automation EngineerThe Senior Controls & Automation Engineer is a critical technical leader focused on the electrical systems, controls infrastructure, and advanced automation within a high-volume manufacturing facility.
This role is a key driver for the plant’s modernization strategy, including a significant multi-million dollar capital expenditure project aimed at upgrading and replacing obsolete controls (e.g., an ABB system divorce and new production equipment).
As one of the plant’s dedicated controls resources, you will serve as the primary subject matter expert, taking ownership of both low and high-voltage electrical/controls infrastructure.
This position requires deep technical expertise in PLCs, HMIs, and drives, coupled with the ability to lead complex projects, troubleshoot sophisticated issues, and ensure sustained operational success across a 24/7 manufacturing environment.
Automation, Modernization & Project Leadership
Capital Project Lead: Serve as the Lead Electrical/Controls Engineer on major or complex capital projects, often exceeding $1M in scope, responsible for planning, execution, and timely milestone achievement.
System Migration: Proactively develop and execute plans for the migration away from obsolete or stranded equipment and control systems, ensuring high reliability and continuous production capacity.
Standardization: Drive the standardization and simplification of common electrical parts, control systems, and programming logic across the plant to improve maintainability.
Efficiency: Identify and implement innovative automation solutions to increase manufacturing efficiency, throughput, and product quality.
Robotics & Drives: Manage, program, and troubleshoot robotic platforms (e.g., ABB, Fanuc) and complex Variable Frequency Drive (VFD) and servo applications.
Controls & Infrastructure Ownership
Core Engineering: Maintain, program, and troubleshoot all plant electrical and controls systems, demonstrating high proficiency with Allen-Bradley PLC and HMI applications (including network communications).
Electrical Infrastructure: Act as the plant expert and owner for both low and high-voltage electrical infrastructure, ensuring safe and reliable operation.
Documentation: Ensure all legacy control systems are documented, and meticulously create and maintain documentation for all new or modified systems and processes.
Quality & Safety: Drive continuous improvement in product quality by linking process capability to controls performance, and support safety and environmental compliance efforts.
Operational Support & Compliance
Advanced Troubleshooting: Provide high-level daily support for manufacturing operations, diagnosing and resolving complex electrical and control system failures to maintain safety and production effectiveness.
Safety Compliance: Ensure strict application of the NFPA 70E Standard for Electrical Safety in the Workplace related to arc flash energy and shock hazards.
Cross-Functional Support: Work with the Process Engineering team and provide support to other departments, including assisting IT with basic plant infrastructure and HR/Safety with security access and camera systems.
Required Qualifications
Technical & Educational Requirements
Education: Bachelor’s degree in Electrical Engineering or Electrical Engineering Technology.
Experience: A minimum of 3 years of experience in control systems engineering in a continuous and/or discrete manufacturing environment.
Controls Proficiency: Expert-level proficiency with Allen-Bradley PLC and HMI programming (including ladder logic, structured text, and communication protocols) and system design.
Safety Compliance: Demonstrated knowledge and ability to apply the NFPA 70E Standard for Electrical Safety.
Systems Knowledge: Strong working knowledge and understanding of Mechanical Systems as they relate to control implementation.
Preferred Qualifications
Experience with Fanuc Robotics or Cognex Vision Systems.
Experience with Wonderware control software platforms.
Experience with AutoCAD or Visio software for drafting control schematics.
Knowledge of Lean and Six Sigma principles or experience with ISO/structured business operating models.
Experience with an ERP system (e.g., SAP).
Working Conditions
This role is primarily based on traditional workdays (Monday-Friday, 6:30 AM to 4:30 PM), but requires flexibility to work occasional alternate schedules as necessary to manage high-priority projects, process startups, and critical maintenance windows.
Work Environment: The job is located in an industrial, manufacturing plant.
Approximately 30% of time is spent on the plant floor working around heavy machinery, high noise levels, and mobile equipment.
Physical Demands: Requires ability to access all work areas (e.g., climbing ladders, negotiating catwalks up to 50 feet), lift up to 50 lbs., and work in environments that are not climate controlled (may be extremely hot/humid or cold).
PPE: Required to wear standard Personal Protective Equipment (PPE) including safety-toed shoes, hearing protection, and eye protection, with occasional requirements for dust masks or respirators.
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Unlock Your Sr Controls Potential: Insight & Career Growth Guide
Real-time Sr Controls Jobs Trends in Columbus, United States (Graphical Representation)
Explore profound insights with Expertini's real-time, in-depth analysis, showcased through the graph below. This graph displays the job market trends for Sr Controls in Columbus, United States using a bar chart to represent the number of jobs available and a trend line to illustrate the trend over time. Specifically, the graph shows 59206 jobs in United States and 517 jobs in Columbus. This comprehensive analysis highlights market share and opportunities for professionals in Sr Controls roles. These dynamic trends provide a better understanding of the job market landscape in these regions.
Great news! Surf Search Inc is currently hiring and seeking a Sr Controls & Automation Engineer to join their team. Feel free to download the job details.
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An organization's rules and standards set how people should be treated in the office and how different situations should be handled. The work culture at Surf Search Inc adheres to the cultural norms as outlined by Expertini.
The fundamental ethical values are:The average salary range for a Sr Controls & Automation Engineer Jobs United States varies, but the pay scale is rated "Standard" in Columbus. Salary levels may vary depending on your industry, experience, and skills. It's essential to research and negotiate effectively. We advise reading the full job specification before proceeding with the application to understand the salary package.
Key qualifications for Sr Controls & Automation Engineer typically include Engineers and a list of qualifications and expertise as mentioned in the job specification. Be sure to check the specific job listing for detailed requirements and qualifications.
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Before the Interview:To prepare for your Sr Controls & Automation Engineer interview at Surf Search Inc, research the company, understand the job requirements, and practice common interview questions.
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