Test Lab Operator 2nd Shift

Job description

• Competitive Pay.
• Paid vacation, holidays, and sick time.
• Comprehensive benefits package, including 401K, medical, dental, and vision care - available from day one.
• Extensive product and on-the-job/cross-training opportunities, supported by our outstanding internal resources.
• Encouraging and collaborative team environment.
• Dedication to safety through our Zero Harm policy.
• JCI Employee discount programs (The Loop by Perk Spot).
• Check us out: A Day in the Life of the Building of the Future - https://youtu.be/pdZMNrDJviY]

• Set up, test, observe, check, record data, maintain, troubleshoot, and operate facilities, data acquisition equipment, and equipment on test, of any product or component part of a system being built, developed, or purchased for the purpose of engineering research and development or contracted testing to the lab. 
• Work under the specific direction of engineers or technicians on jobs as assigned by shift supervision.
• Operator will train and transfer knowledge to other employees when required on processes that include refrigerant handling, lifting and rigging of equipment and components, facility operation and instrumentation install on company prototypes, testing procedures and manipulation of chillers under test.

• Teamwork is essential for success.  Operators need to work cooperatively with co-workers, engineering team members, and leadership to facilitate efficiently finishing daily tasks and meeting project goals consistently.
• Critical thinking is key element to support being successful in this role.
  
  Operators are required to address problems when identified and follow through to support resolution, or a corrective action is reached.
• Working from drawings, test request documents, sketches, procedures, specifications, code requirements, laboratory standards, facility manuals (blue books), task lists, verbal, written, or email instructions.
• Perform connections of water, gas, air, oil, refrigerant lines, drives, air ducts, steam, electrical power, brazed joints, & test instrumentation from facility hookups to equipment to be tested.
• Set up tasks such as flushing, leak testing, evacuation, charging/transferring refrigerants, aligning drives and rotating parts.
  
  Fabricate and assemble non-metallic ducts and test fixtures. 
• Use precision electrical, measuring, testing instruments.
  
  Use hand and power tools, ladders, brazing equipment, and appropriate material handling equipment including forklifts and overhead cranes. 

• This position is dynamic with operators acquiring new skillsets on a regular basis providing support within the department based on business needs and is not limited to the following:
  • Includes rigging and lifting chillers and components up to 120,000 lbs.
    
    into tight positions.
  • Water piping chiller with piping up to 16” in diameter using overhead crane and electric impact wrench’s
  • Brazing and bending of copper and steel tubing up to 4” in diameter in tight spaces.
  • Operating refrigerant transfer equipment using refrigerant theory and operation cycle.
  • Operating computer-controlled test facilities with water flows up to 12,000 GPM.
  • Operating pressure vessel testing up to 600 psi.
  • Modifications on pressurized vessels using correct isolation processes.
  • Transporting and lifting refrigerant bottles holding 2,500 lbs.
    
    of refrigerant using forklifts and cranes.
  • Transferring and working with hot fluid temperatures which can include oil, water and refrigerants in different applications. 
  • Operate facility equipment such as fans, pumps, heaters, valves, controls, drives, instruments, data acquisition devices, and computers.  Monitor gauges, dials, controls, sensors, instruments, and displays.  Regulate flow rates, temperature controls, pressure controls, humidity controls, motor generator frequency, VSD frequency, motor/component speed/frequency control, computer controls.
• Under specific direction of engineer or supervision an operator will record data at specified intervals via manual or computer/data acquisition.
  
  Observe, record, document, and/or report unusual operating conditions encountered.
• Complete test records, forms, task list, and logs according to department procedures.
  
  Maintain support equipment, facility log, maintenance task list, and organizational task list.
• Follow all safety rules and practices.
  
  Maintain clean, organized, and safe appearance of test areas.
• Be aware of and understand the Health & Safety Policy.  You have the responsibility to incorporate the Health and Safety concepts when carrying out procedures and work tasks.  Initiate action to prevent non-compliance with legal or policy requirements.  Identify potential hazards and recommend solutions and verify their implementation.
  
  Control activities until required changes are carried out.  Act in emergencies.
  
  Provide resources if in a position to do so.
• Be aware of and understand the Environmental Policy.  Follow work instructions and procedures to ensure compliance with the policy when they apply to your job responsibilities.
  
  Know the significant impacts the campus has on the environment.  Know and follow emergency & evacuation procedures.
• Could require travel to Grantley Plant in York PA which is less than 20 miles from New Freedom Lab.

• Successful applicants that are selected will start their training on dayshift, but may be required to work alternate shifts during the two-year training program based on training and business needs.
• Two-year Test Operator training program to include Forklift, Aerial lift, Crane operation, Rigging and Lifting basics, Lock-out tag-out, braze qualification.
• Completion of Company approved two-year Operator training program.

Johnson Controls is a world leader in smart buildings, creating safe, healthy and sustainable spaces.For nearly 140 years, we’ve made buildings better and now we’re transforming them again with our award-winning digital technologies and services.

We’re using artificial intelligence and data driven solutions to give you deeper insight into your building’s health, sustainability and performance.

It’s changing the way we design, operate and maintain indoor environments and driving to a new era of autonomous buildings.We deliver the blueprint of the future for industries such as healthcare, schools, data centers, airports, stadiums, hotels, manufacturing and beyond through OpenBlue, our comprehensive suite of connected solutions.Johnson Controls offers the world’s largest portfolio of building technology, software and services.

Supported by a team of more than 100,000 dedicated employees working across 150 countries, we’re helping customers achieve their sustainability goals and power their mission.

Required Skill Profession

Other Production Occupations